Steel H-Beam Assembly Machine
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Steel H-beam assembly machine automatically aligns and spot-welds web and flange plates into precise H-beam configurations for heavy-duty structural fabrication. Our H-beam assembly machine utilizes hydraulic automatic centering for flange and web clamping. The Z20B model steel beam assembly machine offers an exceptional balance of versatility and cost-efficiency, featuring a wider application range than comparable steel beam machines. Its specialized web clamping system, featuring four sets of guide rollers arranged in a dual-layer structure, is designed to correct web curvature and eliminate "tail-wagging" during assembly, ensuring high-precision positioning.
Specifications
| Model | |||||
| Applicable Web Plate Sizes | Thickness (mm) | 80 | 80 | 80 | 80 |
| Height (mm) | 160-2000 | 160-2500 | 200-3000 | 200-3600 | |
| Applicable Flange Plate Sizes | Thickness (mm) | 80 | 80 | 80 | 80 |
| Width (mm) | 150-800 | 150-800 | 150-800 | 150-800 | |
| Applicable Workpiece Length (mm) | 4000-15000 | 4000-15000 | 4000-15000 | 4000-15000 | |
| Assembly Speed (m/min) | 0.5-6 | 0.5-6 | 0.5-6 | 0.5-6 | |
| Machine Power (kW) | 9.5 | 9.5 | 9.5 | 9.5 | |
Key Features
- Wide Application Range: Accommodates flange widths of 150–800mm, web heights of 160–2000mm, and plate thicknesses of 6–80mm, covering both light and heavy steel requirements.
- Enhanced Stability: The upper clamping cylinder uses a rectangular rail embedded in large eccentric rollers, ensuring a stable lifting structure and easy adjustment.
- Automatic Centering: Eliminates manual measurement and adjustment during the assembly process, significantly saving time and labor.
- Web Correction & Precision: The web clamping mechanism features four sets of guide rollers arranged in a dual-layer structure. This design allows the steel beam machine to straighten uneven web plates during the centering process, ensuring superior assembly accuracy.
- Durability & Precision: The hydraulic centering system utilizes screw-driven rectangular rails, which are highly resistant to wear. Replaceable wear-resistant gaskets allow for easy restoration of precision, maintaining a theoretical assembly accuracy of ≤1mm.
- Coplanar Precision Welding: The upper pressure wheel is positioned on the same plane as the spot-welding torch. By performing spot welding immediately after the plates are fully compressed and aligned, the system achieves exceptional structural consistency.
- Intelligent Spot Welding: The automatic spot welding mechanism uses cylinder-driven floating guide wheels to track seams accurately without manual intervention. It supports both centered and eccentric H-beam assembly.
- Integrated Drive Design: The drive motor is housed within the main machine body and protected by a dedicated casing. This integrated design saves workspace, prevents accidental damage to the motor, and maintains easy access for routine maintenance. (Note: Proper orientation must be confirmed during equipment installation).